Hard-wired duty-cycle counter

18 September 2020
This is an experimental circuit that uses SN74HC161N ripple counters and CD74HC85 binary magnitude comparators to control the duty-cycle of a pulse wave derived from an external clock, and is intended as a try-out of the parts both of which are from Texas Instruments. The duty cycle is configured via DIP switches which specify the duration in clock deltas of the “on” pulse part of the wave, and the internal counter state has been exposed via LEDs in order to clearly show what is happening. This circuit was intended as the first stage of a hard-wired reimplementation of the control sub-system used in my solid-state AC control board.

Completed circuit

Because of lack of space only the switch-off threshold is configurable via DIP switches and the total pulse wave length is fixed at 254 clock deltas. In practice this circuit amounted to trying out the magnitude comparator chips, a process that was made less than straight-forward by problems almost universally traced back to floating pins.

Magnitude comparison

One thing that caught my attention out is how the Texas Instruments CD74HC85 does comparison, and unlike identity comparators it has a weighting system that decided whether non-matching inputs are considered higher or lower. The truth table is partially reproduced below, covering the single-chip case rather than multiple chips in a cascase arrangement.

Comparison inputs Outputs signals
A3, B3 A2, B2 A1, B1 A0, B0 A > B A < B A = B
A3 > B3 X X X H L L
A3 < B3 X X X L H L
A3 = B3 A2 > B2 X X H L L
A3 = B3 A2 < B2 X X L H L
A3 = B3 A2 = B2 A1 < B1 X H L L
A3 = B3 A2 = B2 A1 > B1 X L H L
A3 = B3 A2 = B2 A1 = A1 X H L H
A3 = B3 B2 = B2 A1 = A1 A0 > B0 L H L
A3 = B3 B2 = B2 A1 = A1 A0 < B0 H L L
A3 = B3 B2 = B2 A1 = A1 A0 = B0 L L H

List of components

Even though I have a custom-written stock tracking program I tend to look back at past website articles I have written whenever I am trying to remember the identity of components I have forgotten, so these days I almost always include table of components and the one for this circuit is presented below. In the past I have sometimes also included pricing and vendor information although for the latter I tend to only include it when I source from somewhere other than Farnell. For this circuit many of the components were old stock, and this time round pretty much every single one selected in the speccing process had a story behind it.

Component Manufacturer Part number
5v voltage regulator Texas Instruments LM1085IT-5.0/NOPB
Phenolic prototyping board Multicomp MC01010
4-bit binary counter Texas Instruments SN74HC161N
4-bit magnitude comparator CD74HC85
8-channel SPDT switch Multicomp MCTIIR-08-T
Red LED Kingbright L-113IDT
390Ω resistor TE Connectivity CFR25J390R

Prototyping board
The prototyping board was the last in the pack which according to the faded label was ordered back in 2017 which brings with it a small amount of nostalgia. Think this stock lasted so long because after a burst of mostly time-keeping orientated circuits in December 2018 and January 2018 I preferred perf-board over this chip-orientated prototyping board.
Binary counter
I had not intended to use my old stock of Texas Instruments SN74HC161N 4-bit binary counters but the ones I was planning on using had no proper support for cascading. It was either use the old stock or wait until next week to do the project.
Voltage regulator
Adding to the above the Texas Instruments LM1085IT was one that Farnell accidently shipped to me instead of the I ordered but after some messing around due to swapped pinning compared with what I was expecting I felt this oversight was not worth complaining about.
SPDT switch
I had not intended to source a tri-state switch that includes a floating state but the MCTIIR-08-T just happened to be the cheapest SPDT array I could find.
Resistors & LEDs
Back in 2017 I was getting through a lot of LEDs so I bought a bulk stock of them, together with an even bigger stock of protective 390Ω resisitors. It will be a long time before either is exhausted.

De-soldering and re-soldering

A repair job I have done quite a few times is replacing the buttons one my Logitech M750 trackballs, most recently because I found the C&K Components ZMCJF7P0T0 tactile switches a bit too stiff and reverted back to some Omron D2FC-F-7N units of dubious quality obtained from E-Bay. De-soldering the old switch is basically 95% of the effort and have usually ended up destroying the switch in the process, which also makes me wonder how close I come to damaging the trackball's PCB itself, so I gave in and decided to invest in a de-soldering station. These are basically a combination of a soldering iron and a solder pump. Originally I considered getting the Hakko FR-301 but at €250-300 I thought it was overpriced. I eventually came across the Duratool D00672 which is a rebadged ZD-915 that goes for €100. There were even cheaper options out there but I wanted one that had settable temperature control.

Desoldering station

It is a bit noisy and probably not built for heavy use, but so far it has been a great improvement over desoldering braid and a manual solder pump. For this circuit I ended up desoldering and resoldering several wires much more than I should have, but having the desoldering station takes the choir out of the former.

Remarks

This circuit was more about the process than the end result, and most of the actual effort was wild goose chases that were one way or another due to floating voltages. At one point I even thought the data-sheet might have been incorrect, as swapping the order of the inputs seemed to make things work properly, at least for a while. In any case this circuit was effect a thinly-disguised try-out of magnitude comparator chips and even before it was finished I was already thinking of the next stage of my ultimate aim of a hard-wired power controller. And as a time-killer in the current days of lock-down it was not unwelcome — I could say more about stuff like the copper track on the prototyping board, but I am sure such details are one I have already mentioned in the past.